精益研发VS精益生产

雨疏风骤之后,是海棠依旧,还是绿肥红瘦?词人李清照关心风雨之后的海棠时问了这个问题。当关注信息化时代的精益策略时,我不禁也想问这个问题。丰田生产模式1990年被美国麻省理工学院的教授总结为精益生     

Excel在真空计量中的应用

在真空计量领域中，Ｅｘｃｅｌ电子表格软件得到了广泛的应用。本文举例说明了Ｅｘｃｅｌ的数据计算，统计分析，回归分析，宏、ＯＬＥ和ＤＤＥ功能。     

Determination of optimal samples for robot calibration based on error similarity

Industrial robots are used for automatic drilling and riveting.The absolute position accuracy of an industrial robot is one of the key performance indexes in aircraft assembly,and can be improved through error compensation to meet aircraft assembly requirements.The achievable accuracy and the difficulty of accuracy compensation implementation are closely related to the choice of sampling points.Therefore,based on the error similarity error compensation method,a method for choosing sampling points on a uniform grid is proposed.A simulation is conducted to analyze the influence of the sample point locations on error compensation.In addition,the grid steps of the sampling points are optimized using a statistical analysis method.The method is used to generate grids and optimize the grid steps of a Kuka KR-210 robot.The experimental results show that the method for planning sampling data can be used to effectively optimize the sampling grid.After error compensation,the position accuracy of the robot meets the position accuracy requirements.     

A salient edges detection algorithm of multi-sensor images and its rapid calculation based on PFCM kernel clustering

Multi-sensor image matching based on salient edges has broad prospect in applications, but it is difficult to extract salient edges of real multi-sensor images with noises fast and accurately by using common algorithms. According to the analysis of the features of salient edges, a novel salient edges detection algorithm and its rapid calculation are proposed based on possibility fuzzy C-means （PFCM） kernel clustering using two-dimensional vectors composed of the values of gray and texture. PFCM clustering can overcome the shortcomings that fuzzy C-means （FCM） cluster- ing is sensitive to noises and possibility C-means （PCM） clustering tends to find identical clusters. On this basis, a method is proposed to improve real-time performance by compressing data sets based on the idea of data reduction in the field of mathematical analysis. In addition, the idea that kernel-space is linearly separable is used to enhance robustness further. Experimental results show that this method extracts salient edges for real multi-sensor images with noises more accurately than the algorithm based on force fields and the FCM algorithm; and the proposed method is on average about 56 times faster than the PFCM algorithm in real time and has better robustness.     

Transient simulation of regression rate on thrust regulation process in hybrid rocket motor

The main goal of this paper is to study the characteristics of regression rate of solid grain during thrust regulation process. For this purpose, an unsteady numerical model of regression rate is established. Gas–solid coupling is considered between the solid grain surface and combustion gas.Dynamic mesh is used to simulate the regression process of the solid fuel surface. Based on this model, numerical simulations on a H2O2/HTPB(hydroxyl-terminated polybutadiene) hybrid motor have been performed in the flow control process. The simulation results show that under the step change of the oxidizer mass flow rate condition, the regression rate cannot reach a stable value instantly because the flow field requires a short time period to adjust. The regression rate increases with the linear gain of oxidizer mass flow rate, and has a higher slope than the relative inlet function of oxidizer flow rate. A shorter regulation time can cause a higher regression rate during regulation process. The results also show that transient calculation can better simulate the instantaneous regression rate in the operation process.     

不同湍流模型对插板式进气畸变的数值模拟

为得出一种较为准确的湍流模型,应用三种湍流模型对插板式进气畸变进行数值模拟,通过与畸变实验实测数据的对比,研究不同湍流模型在插板式进气畸变计算中的预测能力。不同湍流模型计算出的出口流场畸变不同,重整化群k-ε模型得出高压区范围较大,S-A模型过渡区域范围大。结果表明:插板高度为畸变发生器内径的48%时,低压区范围角与实验值较为吻合,插板高度为畸变发生器内径的20%时,低压区范围角偏小。畸变指数的计算值以可实现化k-ε模型最为准确。     

弹塑性梯度材料热机耦合分析的有限元方法

陶瓷/金属功能梯度材料(FGMs)的组份及性能梯度分布,在航空航天高温热结构中有重要应用。材料性能在空间上的连续变化给这类结构强度设计的有限元分析造成了一定困难,针对上述问题,提出一种热弹塑性梯度有限元方法。该方法通过编写有限元软件ABAQUS的材料用户子程序(UMAT)来实现,在UMAT中将FGMs的弹塑性本构模型参数定义为空间坐标的函数;用热弹塑性梯度有限元方法对陶瓷-FGMs-金属典型的三明治板结构进行热机械分析。结果表明:FGMs组分布函数对其热应力分布有很大的影响,特别是在三明治结构的界面上,影响更为突出,这和现有文献的实验结果相符。     

面向分析的产品建模技术概述

针对当前面向制造的产品模型对产品设计后续数值模拟阶段的适应性不足的问题,为提高产品几何模型与分析模型转换效率,分析了产品模型在数值模拟中的表达形式,总结了面向分析的建模所面临的问题,归纳出面向分析的建模需求,通过改进现有的参数化建模方法,提出了面向分析的产品建模技术及其结构框架,最后以涡轮叶片为例,创建能够适应后续数值模拟的涡轮叶片模型,在一定程度上降低了叶片设计分析一体化的难度,同时对其他高质量数字化模型的创建也有一定的参考价值。     

具有参数编程功能的陶瓷刀片磨削加工数控系统

提出了一种适用于陶瓷刀片加工的新的插补算法，介绍了基于此算法的陶瓷刀片磨削加工数控系统。此插补算法大大简化了系统设计，提高了刀片的加工精度。用该系统精心设计的５个加工指令，即可完成所有标准刀片和大部分非标准刀片的加工编程。利用系统的参数编程功能，操作者只需选择刀片形状并输入刀片参数，系统可自动生成零件加工程序，完成刀片的加工。     

基于参数化典型工艺的快速工艺生成技术

现有CAPP系统工艺设计的标准化和智能决策功能较弱.造成工艺规程设计对工艺人员经验的依赖性很大.因此本文提出基于参数化典型工艺的快速工艺生成技术。该技术运用成组技术原理和面向对象技术.把现有零件按照其几何形状或工艺的相似性归类成族.针对各零件族代表件编制典型工艺,然后将典型工艺进行参数化定制,建立参数化典型工艺库。